Production

Production

Project and Design Phase

• Determining Requirements: The required cable grouping layout, types of cables to be used, and connection points are identified. The scope, functionality, and technical requirements of the project are analyzed.

• Design and Engineering: Cable harness designs are created using CAD software. This design outlines how the cables will be arranged, connection points, terminals, and other components. Cable lengths and connection layouts are clarified at this stage.

After the product recipes for the cable harnesses are created, the project phase ends, and production begins. The first process, cable coding, and cutting process is started.

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Cable Cutting and Coding

• Selection of Cables and Components: Cable types suitable for the design are identified and processed in the cable cutting and coding unit.

• Cutting and Coding Process: The required cable lengths are precisely cut using cutting machines and coded accordingly.

The prepared cables are sent to the next stage, which is cable pulling and grouping.

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Cable Pulling and Grouping

• Cable Grouping: The cut cables are prepared according to the design schematic. This process involves arranging the cables side by side in a specific order and bundling them together with tape or sheathing to ensure they move together.

• Cable Sheathing: To protect the cable bundles from external factors, they are wrapped in protective materials such as spiral wraps, braided sheaths, or thermal shrink tubing. This ensures that the cables are resistant to wear, abrasion, or physical damage.

After this stage, the cable harness is sent to the crimping process.

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Crimping and Terminal Pressing

• Crimping: After the grouping process, the cable bundles are sent to the crimping unit. Terminals or pins are attached to the ends of the cables. This process is done using manual or automatic crimping machines. After the crimping process, the cable harness moves on to the next process, which is socketing.

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Socketing and Pinning

• Socketing: The cable harness that has completed the crimping process is sent to the socketing process. Here, the appropriate sockets and connectors are pinned by the operator, according to the technical drawing, and then passed on to the next stage.

• Labeling and Marking: Areas of the cable harness are labeled to help the customer with assembly and to prevent errors in the application field.

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Testing and Inspection

• Electrical Tests: The electrical continuity, insulation resistance, and connection reliability of the cable harnesses are tested. These tests ensure that the cable harnesses are functioning correctly and conform to the specified standards.

• Pin-to-Pin Visual Inspection: The cable harnesses are visually and manually inspected through a pin-to-pin check.

Once the testing is complete, the cable harness is sent to the next stage, which is packaging.

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Packaging and Shipping

• Packaging: The cable harnesses that have passed testing and quality control are carefully packaged to prevent damage. Protective materials are used during the packaging process.

• Shipping: The cable harnesses are shipped to the customer location or installation sites. Logistics processes are carefully planned to ensure that products are delivered accurately and on time.